Fabric Inspection – Benchmark Genius Inspection Services

Our inspector ensures the fabric carefully and systematically prior to cutting. Inspection report must accompany with the delivery. Fabric rolls selected for inspection must represent all colors and dye lots within colors.

Fabric inspection includes weight, cuttable width, roll length verification, splices, fabric colors, and bowing/skewing. Inspector provides guide for best fabric sourcing decision. He also discusses about the improvement required on the failed rolls with fabric suppliers and ensures to understand the fabric quality before cutting.

Our Inspection includes FOUR POINT SYSTEM

Defect length	Points	Sticker Colour
Less than 15mm/½”	1	White
15mm – 149mm/⅝” – 6″	2	Green
150mm – 229mm/6″ – 9″	3	Yellow
Over 230mm/9″	4	Red

Hole	Points	Sticker Colour
Less or equal to 2.5cm/1″	2	Green
Larger than 2.5cm/1″	4	Red

Defect should be marked with a colored sticker

ACCEPTABLE POINTS

Defect length	Points	Sticker Colour
Less than 15mm/½”	1	White
15mm – 149mm/⅝” – 6″	2	Green
150mm – 229mm/6″ – 9″	3	Yellow
Over 230mm/9″	4	Red

If the measured points of any individual roll are higher than the agreed maximum points/roll, the entire roll has failed.
If the average shipment points exceed the acceptable average points, the whole fabric inspection has failed.

Pre-Production Meeting

Production cannot start until the pre-production meeting is held.
Merchandiser, production changeon finishing, production technician, and independent QC are required to attend the meeting.
It requires significant information regarding the style, fabric, samples, changes, etc.
It also includes discussion about difficulties, important points, machinery, pattern fit, etc.
Inspector follows the Minimum Manufacturing Requirement when inspecting the order.
Fit sample adjustments are done for a smooth trial.
The Required Quality System (RQS) is followed during the production process.
Corrective Action Plan report is made for repeated problems. This helps to solve the problem instantly.
Wash test results have been randomly checked.
Inspection is done depending upon the complexity level and type of product.